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Smart Heater Controller

Minuscule circuit of the electronic heater controller presented here is built around the renowned 3-Pin Integrated Temperature Sensor LM35 (IC1) from NSC. Besides, a popular Bi Mos Op-amp CA3140 (IC2) is used to sense the status of the temperature sensor IC1, which also controls a solid-state switch formed by a high power Triac BT136(T1). Resistive type electric heater at the output of T1 turns to ON and to OFF states as instructed by the control circuit.

This gadget can be used as an efficient and safe heater in living rooms, incubators, heavy electric/electronic instrument etc. Normally, when the temperature is below a set value (Decided by multi-turn preset pot P1), voltage at the inverting input (pin2) of IC1 is lower than the level at the non-inverting terminal (pin3). So, the comparator output (at pin 6) of IC1 goes high and T1 is triggered to supply mains power to the desired heater element.

Electronic Heater Controller Circuit Schematic.



Note:

CA3140 (IC2) is highly sensitive to electrostatic discharge (ESD). Please follow proper IC Handling Procedures.

When the temperature increases above the set value, say 50-60 degree centigrade, the inverting pin of IC1 also goes above the non-inverting pin and hence the comparator output falls. This stops triggering of T1 preventing the mains supply from reaching the heater element. Fortunately, the threshold value is user-controllable and can be set anywhere between 0 to 100 Degree centigrade.

The circuit works off stable 9Volt dc supply, which may be derived from the mains supply using a standard ac mains adaptor (100mA at 9V) or using a traditional capacitive voltage divider assembly. You can find such power circuits elsewhere in this website.

USB Power Booster

Power shortage problems arise when too many USB devices connected to PC are working simultaneously. All USB devices, such as scanners, modems, thermal printers, mice, USB hubs, external storage devices and other digital devices obtain their power from PC. Since a PC can only supply limited power to USB devices, external power may have to be added to keep all these power hungry devices happy. This circuit is designed to add more power to a USB cable line.

A sealed 12V 750 mA unregulated wall cube is cheap and safe. To convert 12 V to 5 V, two types of regulators, switching and linear are available with their own advantages and drawbacks. The switching regulator is more suitable to this circuit because of high efficiency and compactness and now most digital circuits are immune to voltage ripple developed during switching. The simple switcher type LM2575-5 is chosen to provide a stable 5V output voltage.

USB Power Booster Circuit Diagram

This switcher is so simple it just needs three components: an inductor, a capacitor and a high-speed or fast-recovery diode. Its principle is that internal power transistor switch on and off according to a feedback signal. This chopped or switched voltage is converted to DC with a small amount of ripple by D1, L1 and C2. The LM2575 has an ON/OFF pin that is switched on by pulling it to ground.

T1, R2, and R1 (pull-up resistor) pull the ON/OFF pin to ground when power signal from PC or +5 V is received. D2, a red LED with current resistor R3, serves to indicate ‘good’ power condition or stable 5V. C3 is a high-frequency decoupling capacitor. The author managed to cut a USB cable in half without actually cutting data wires. It is advisable to look at the USB cable pin assignment for safety.
Circuit Source: DIY Electronics Projects

12v to 5v dc dc converter circuit diagram

Power supply is needed for all of electronic circuits. Say you have a 12V power supply and you want to use it as a 5V power supply. Then use this 12v to 5v dc-dc converter circuit diagram to convert 12 volt to 5 volt. This DC converter circuit provide 5V, 1Amp at output. Here is the small schematic circuit diagram of 12volt to 5volt converter.

Circuit Diagram of 12VDC to 5VDC converter:


12v to 5v converter
Fig: 12 volt to 5 volt dc converter circuit schematic

This DC-DC converter is based on IC LM7805. The LM 7805 is a 3-terminal fixed output positive voltage regulator IC. The output current of this circuit is up to 1Amp . Use a heat sink with LM7805 to protect the IC from overheating.

Simple L200 Charger

This circuit came about as the result of an  urgent need for a NiMH battery charger. No  suitable dedicated IC being immediately to  hand, the author pressed an L200 regulator and a 4.7 kΩ NTC thermistor into service.  Those components were enough to form the  basis of a charger with a cut-of f condition  based on cell temperature rise rather than  relying on the more common negative delta-V detection.

L200 Charger Circuit Diagram :

L200-Charger-Circuit Diagram
The circuit uses the L200 with the thermistor in the feedback loop. When ‘cold’ the  output volt age of the regulator is about 1.55 V per cell; when ‘warm’, at a cell temperature of about 35 °C to 40 °C, the out-put voltage is about 1.45 V per cell and the  thermistor has a resistance of about 3.3 kΩ.  This temperature sensing is enough to pre-vent the cells from being overcharged. P1  adjusts the charging voltage, and R2 limits  the charge current to 320 mA. The IC is fitted with a small 20 K/W heatsink as it dissipates around 1.2 watts in use.

The charger circuit can be connected permanently to the battery pa ck . Charging  starts when a ‘ wall wart ’ adaptor is connected to the input of the charger. The unregulated 12 V supply used by the author  delivered an open- circuit voltage of 18 V,  dropping to 14 V under load. Even though  the charge voltage is reduced when charging is complete, the cells should not be left  permanently on charge.

The author uses the circuit to charge the battery in a torch. After three years and some 150  charge cycles the cells are showing no signs of losing any capacity.

Link : http://www.ecircuitslab.com/2012/08/l200-charger-circuit.html

Rocket


  • One empty 35mm plastic film canister and lid. These are getting harder to find, but stores that develop film should have some. (The white canisters work much better than the black ones do.) If you have trouble finding canisters, you can get them HERE.
  • One fizzing antacid tablet (such as Alka-Seltzer - Get this from your parents)
  • Water
  • Safety goggles

1. Put on those safety goggles and head outside - no really, when this works, that film canister really flies! If you want to try the indoor version, do not turn the canister upside down in step 5.
2. Break the antacid tablet in half.
3. Remove the lid from the film canister and put a teaspoon (5 ml) of water into the canister.
   Do the next 2 steps quickly 

4. Drop the tablet half into the canister and snap the cap onto the canister (make sure that it snaps on tightly.)
5. Quickly put the canister on the ground CAP SIDE DOWN and STEP BACK at least 2 meters.
6. About 10 seconds later, you will hear a POP! and the film canister will launch into the air!
Caution: If it does not launch, wait at least 30 second before examining the canister. Usually the cap is not on tight enough and the build up of gas leaked out.

Theres nothing like a little rocket science to add some excitement to the day. When you add the water it starts to dissolve the alka-seltzer tablet. This creates a gas call carbon dioxide. As the carbon dioxide is being released, it creates pressure inside the film canister. The more gas that is made, the more pressure builds up until the cap it blasted down and the rocket is blasted up. This system of thrust is how a real rocket works whether it is in outer space or here in the earths atmosphere. Of course, real rockets use rocket fuel. You can experiment controlling the rockets path by adding fins and a nose cone that you can make out of paper. If you like this experiment, try the Exploding Lunch Bag. Be safe and have fun!

The project above is a DEMONSTRATION. To make it a true experiment, you can try to answer these questions:
1. Does water temperature affect how fast the rocket launches?
2. Does the size of the tablet piece affect how long it takes for the rocket to launch?
3. Can the flight path be controlled by adding fins or a nosecone to the canister?
4. How much water in the canister will give the highest flight?
5. How much water will give the quickest launch?


‘Green’ Solar Lamp

Energy saving is all the rage, and here is our small contribution: how much (or rather how little) current do we need to light an LED? Experiments with a super-bright 1 W green LED showed that even one microamp was enough to get some visible light from the device. Rootling in the junk box produced a 0.47 F memory back-up capacitor with a maximum working voltage of 5.5 V. How long could this power the green LED? In other words, if discharged at one microamp, how long would the voltage take to drop by 1V?

‘Green’ Solar Lamp Circuit Diagram

A quick calculation gave the answer as 470 000 seconds, or about five days. Not too bad: if we use the capacitor for energy storage in a solar-powered lamp we can probably allow a couple more microamps of current and still have the lamp on throughout the night and day. All we need to add is a suitable solar panel. The figure shows the circuit diagram of our (in every sense) green solar lamp.


By Burkhard Kainka (Germany, Elektor)

LED Workbench Lighting

Here is a very useful workbench lighting unit for electronics hobbyists. The portable inspection lamp circuit consists of an on-board voltage regulator and a high-bright 5mm white LED. Any 9 to 18 volt dc rated ac mains adaptor, capable to source about 100mA of output current can be used to power this portable inspection lamp.

After construction the led workbench light circuit should be enclosed in a suitable plastic bottle cap as illustrated here. The miniature lens shown is an optional component. In the prototype, plastic made lens lifted from a discarded torch was used!
Circuit Project: LED workbench lighting

LED workbench lighting lamp circuit schematic
Circuit Project: LED workbench lighting
The adjustable 3-pin voltage regulator IC1 (LM317L) in TO-92 pack, is here tuned to supply an output of near 4.5 volt dc. This supply is directly fed to the white LED (D2) through the current limiter resistor R3 (51 Ohm). Diode D1 (1N4001) works as an input polarity protection guard and two small electrolytic capacitors (C1 and C2) connected at the input and output pins of IC1 improves the overall stability of the regulator circuit. Use a standard RCA or EP socket as the input terminal J1.

Basic single supply voltage regulator Circuit Diagram

The circuit uses a CA3140 BiMOS op amp capable of supplying a regulated output that can be adjusted from essentially 0 to 24 volts. The circuit is fully regulated.

 Basic single-supply voltage regulator Circuit Diagram


Basic single-supply voltage regulator Circuit Diagram

Aviation Intercom Circuit

Before its move offshore, I was lucky enough to be involved in developing the avionics system for the Flightship Ground Effect FS8 craft (see www.pacificseaflight.com/craft.shtml). Although officially classed as a boat, it has wings and can travel at 180km/h some three metres above the water. The communications system was adapted from an aircraft unit and was a particular problem. It was expected to allow speech between the two pilots and radio, as well as receive audible warnings from the onboard computers and feed sound to the onboard data logger. Initially, the system was very noisy due to ground loops and incompatibility problems.

A circuit similar to that shown here was the solution. Although optimised to suit Softcom brand headphones with active noise reduction, it should be suitable for most aviation sets. The plugs indicated are standard aviation types but are insulated from the instrument panel to eliminate earth loops. The inputs from the two pilots microphones are summed and amplified by transistors Q1 & Q2. When one pilot presses his or her transmit key (mounted on the yoke), the transmit relay (RLY1) closes, muting the other pilot’s microphone via the optocoupler (OPTO1).

Aviation Intercom Circuit Diagram

aviation-intercom-circuit-diagram
The outputs from the microphone preamp, computer audio transformer (T1) and radio speaker transformer (T2) are summed via 10kΩ resistors and applied to the input of IC1, an LM386 audio amplifier. Note that transformers are used here to avoid creating additional earth loops. The output of the LM386 drives the pilots’ headphones via transformers T3 & T4, which are needed for impedance matching. Each audio source has its own level control (VR1, VR3 & VR4). The main volume control (VR5) is included to allow for ambient noise level. VR2 is used to set the signal level for the data logger.

Source: http://www.ecircuitslab.com/2011/06/aviation-intercom-circuit.html

AUTOMATIC OFF TIMER FOR DVD PLAYERS

      Are you in the habit of falling asleep while listening to music? If yes, you’ll love this circuit. It will automatically start functioning when you switch off your bedroom light and shall turn your CD player ‘off’ after a predetermined time. In the presence of ambient light, or when you switch on light of the room in the morning, the CD player will again start playing. Unlike the usual timers, you don’t have to set this timer before sleeping.

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      The circuit derives its power directly from the bridge rectifiers. When ‘on’/‘off’ switch S1 is closed, LED1 glows to indicate that the circuit is powered ‘on.’

      In the presence of light, the resistance of the light-dependent resistor (LDR1) is low, so transistor T1 conducts to drive transistor T2 into cutoff state and the timer circuit remains inactive.

     The collector of transistor T2 is connected to reset pin 12 of IC CD4060 (IC1) via signal diode D5. IC CD4060 is a 14-stage ripple counter with a built-in oscillator. The time period of oscillations (t) is determined by capacitor C3 and resistor R8 connected to pins 9 and 10 of IC1, respectively, as
follows:
t=2.3RC
where ‘R’ is the value of resistor R8 and ‘C’ is the value of capacitor C3.

     When transistor T2 is cut-off, its collector voltage is high. So pin 12 of IC1 is high and IC1 is in reset condition.

     When light is switched off, the resistance of LDR1 increases, driving transistor T1 into cut-off state. The collector voltage of transistor T1 goes high to light up LED2 (indicating that the timer circuit is enabled) and transistor T2 starts conducting. As the collector voltage of transistor T2 goes low to around 0.2V, ground potential becomes available at reset pin 12 of IC1. The low state at pin 12 enables the oscillator and it starts counting. LED3 at pin 7 of IC1 starts blinking. Its blinking frequency depends on the R-C components connected between its pins 9 and 10.

     The status of LED2 and LED3 in the circuit with light falling and not falling on LDR1 is given below:


LDR1
Timer LED2
Reset pin 12
Count LED3
Light
Off
High
Off
Dark
On
Low
Blink


     During counting, in case the power fails momentarily, capacitor C2 (1000μF) will provide the necessary power backup for IC1. That is, during the period, pin 3 of IC1 is low. When output pin 3 of IC1 goes high, the relay is energised through transistors T3 and T4 and, at the same time, counting is disabled by the feedback from pins 3 through 11 (clock input) of IC1 via signal diode D7. That is, due to the feedback, output pin 3 remains high unless another high-to-low pulse is received at its reset pin 12.

     After the relay is energised, there will be no AC power in the socket. The glowing of LED5 indicates that your CD player has been switched off.

     The desired ‘off’ time period for the timer circuit can be set by choosing proper values of resistor R8 and capacitor C3. If R8 is 680 kilo-ohms and C3 is 0.22 μF, the ‘off’ time period is around 45 minutes.


     The glowing of LED4 gives the warning that your CD player is going to be switched off shortly. In case you want to extend the timer setting for another round, just press reset switch S2 momentarily. LED4 stops glowing and counting starts again from the initial stage.



Build a Period To Voltage Converter Circuit Diagram

The input signal drives ICD. Because ICD`s positive input (V+) is slightly offset to + 0.1 V, its steady stateoutput will be around +13 V. This voltage is sent to ICC through D2, setting ICC`s output to +13 V. Therefore, point D is cut off by Dl, and CI is charged by the current source. Assuming the initial voltage on CI is zero, the maximum voltage (^Cinax) is given by: 

When the input goes from low to high, a narrow positive pulse is generated at point A. This pulse becomes -13 V at point B, which cuts off D2. ICC`s V+ voltage becomes zero. The charge on CI will be absorbed by ICC on in a short time. 

The time constant of C2 and R5 determines the discharge period— about 10 /is. ICB is a buffer whose gain is equal to (R& + R9)~Rg = lM5. ICD`s average voltage will be (1362f 1.545) + 2 = 1052/. RIO and C3 smooth the sawtooth waveform to a dc output.


Period-To-Voltage Converter Circuit Diagram

Period-To-Voltage Converter Circuit Diagram


Build a Period-To-Voltage Converter Circuit Diagram